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المشاكل والحلول

إجابات عملية على التحديات الشائعة في مواد البلاستيك

2239 سؤال
Q
Screw parameters not matching the material, poor extrusion quality
A
The extrusion screw needs to match the material
Extrusion & Post extrusion screwcompression ratioL/D ratiocellulose acetate butyrate
Q
Extruded pipe bent, not straight
A
Pipe bending needs to be addressed from uniform cooling and alignment
Extrusion & Post pipe bendingcooling uniformityhaul-off alignment
Q
Poor interfacial bonding or delamination in multi-material molding
A
Co-injection needs to be addressed from compatibility and process matching
Extrusion & Post co-injectioncompatibilityinterfaceshrinkage rate difference
Q
Complex cross-section profile dimension control difficult
A
Profiles require precise sizing sleeves and sufficient cooling
Extrusion & Post profilesizing sleeveshrinkage ratecooling
Q
Snake-like curved lines appear on the product from the gate
A
Q
Unreasonable temperature settings in each zone affect plasticization and extrusion quality
A
Extrusion temperature needs to be reasonably set for each zone according to the gradient
Extrusion & Post extrusion temperaturezone controlgradientplasticization
Q
Improper annealing treatment, residual stress not eliminated or product deformed
A
Annealing requires slow cooling below the heat deflection temperature
Extrusion & Post annealingresidual stressheat deflection temperature
Q
White streaks or whitened areas appear at stressed or bent parts of the product
A
Whitening is caused by excessive residual stress; stress needs to be reduced
Extrusion & Post whiteningstress whiteningresidual stressannealing
Q
PVA internal delamination cracking
Q
PVA surface snakeskin pattern
A
Snakeskin pattern is caused by low-temperature extrusion and elastic recovery; raising temperature and reducing speed are the key
Extrusion & Post PVAsnakeskin patternextrusion temperatureelastic recoverydie temperature control
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