المشاكل والحلول

Q

ABS extrusion die lip buildup (die drool)

A

ABS die drool=the accumulation of 'residence degradation': cleaning treats the symptoms, temperature-speed matching treats the root; the interval pattern of periodic scoring lines can be used to deduce the buildup shedding cycle, facilitating the formulation of the maintenance rhythm.

Extrusion & Post ABS；extrusion；die lip buildup；die drool；degradation

Q

Melt fracture on ABS extrusion surface

A

The main line for ABS extrusion surface roughness is 'reducing outlet shear': raise temperature, reduce speed, polish, and add PPA in sequence; when pursuing output, find the balance point between speed and surface quality.

Extrusion & Post ABS；extrusion；melt fracture；sharkskin；die temperature

Q

Poor surface gloss of ABS products

A

ABS gloss='mold polishing + melt mold conformance': the mold determines the upper limit, temperature and pressure determine the replication; mold temperature has a great influence on gloss, the mold temperature for high-gloss parts must be given generously, and at the same time don't let degradat...

Extrusion & Post ABS；poor gloss；mold temperature；polishing；replication

Q

ABAK spray coating solvent resistance

A

ABAK spray coating solvent resistance is an application detail; matching of coating and substrate; testing ensures long-term quality.；after confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence

Extrusion & Post ABAK；spray coating；solvent resistance；coating；compatibility；pretreatment

Q

ABAK electroplating process

A

Surface treatment for ABAK electroplating is the key to quality; process specification ensures adhesion; testing verifies performance.；after confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence

Extrusion & Post ABAK；electroplating；adhesion；butadiene；pretreatment；testing

Q

ABAK poor compatibility delamination

A

The compatibility of ABAK is the decisive factor for alloy performance; 3~8% compatibilizer is the patent-verified optimized range; commercial grades are more reliable than self-blending.; After confirming effectiveness, fix the parameters and practices into the work instructions to prevent recur...

Extrusion & Post ABAK；compatibility；delamination；ABS-g-MAH；SMA；phase separation

Q

Interlayer unfused in polyetheretherketone (PEEK) sintering

A

This problem requires comprehensive analysis from multiple dimensions of material, process, equipment, and operation, and should be solved by systematically optimizing process parameters and the quality control system.

Extrusion & Post crystallinity，polyetheretherketone，sintering，interlayer unfused

Q

Finger hole defects appear in porous PTFE sintered membranes

A

This problem requires comprehensive analysis from multiple dimensions of material, process, equipment, and operation, and should be solved by systematically optimizing process parameters and the quality control system.

Extrusion & Post PTFE，porous，sintered membrane occurrence，finger hole

Q

Interlayer bursting of fireproof laminates during combustion

A

This problem requires comprehensive analysis from multiple dimensions of material, process, equipment, and operation, and should be solved by systematically optimizing process parameters and the quality control system.

Extrusion & Post flame retardant，fireproof laminates during combustion，interlayer bursting

Q

Resonance of laminated parts causes fatigue delamination

A

The essence of the interlayer separation problem is insufficient interfacial bonding force; it needs to be systematically improved from three aspects: impregnation quality, interlayer cleaning, and process parameters.

Extrusion & Post Resonance of laminated parts causes fatigue delamination，Process optimization

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