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Processing Machinery 5 Aufrufe

PC material batch switching

Problembeschreibung
【Problem Phenomenon】PC process window drifts after changing batch and supplier
Ursachenanalyse
Different batches of molecular weight and melt index differences affect flow; changing supplier grade systems requires recalibration;During on-site troubleshooting, verify item by item according to this mechanism, and avoid blindly adjusting the machine based solely on experience
Lösung
Quick melt index test for batch change; re-trial mold for supplier change; incoming inspection linked with process;After adjustment, take continuous samples to verify the effect, and resume mass production only after confirming stability;Change only one variable at a time and record parameter changes to facilitate locating effective measures
Wichtigste Erkenntnis
PC material change does quick test first, supplier change recalibrates;After confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence;Include this case in the defect archive as a reference for troubleshooting similar problems in the future
batch switchingmelt indexsuppliercalibration

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