Processing Machinery
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PS Product Ultrasonic Welding
Problembeschreibung
Insufficient strength at the weld or flash.
Ursachenanalyse
PS has good rigidity and is suitable for ultrasonic welding, but parameters and weld line design must match; improper parameters cause weak welds or flash.; During on-site troubleshooting, verify item by item according to this mechanism, avoiding blindly adjusting the machine based solely on experience
Lösung
①Optimize the energy director design; ②Adjust welding parameters; ③Control welding pressure; ④Perform strength verification.; After adjustment, continuously sample to verify the effect, and resume mass production only after confirming stability
Wichtigste Erkenntnis
Ultrasonic welding of PS requires specially developed parameters; weld line design is the foundation of quality.; After confirming effectiveness, solidify the parameters and practices into the work instructions to prevent recurrence; Include this case in the defect archive as a reference for troubleshooting similar problems in the future
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