Injection Molding
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EMA Injection Mold Venting Burn
Problembeschreibung
Insufficient venting of the EMA injection mold, air in the cavity is compressed and heated, causing local burning
Ursachenanalyse
Mold vent groove area insufficient or position improper; injection speed too fast, air has no time to escape; air compressed to high temperature >200°C causing oxidative burning
Lösung
1) Increase vent groove area, depth 0.02-0.03mm, width 5-10mm; 2) Set vent grooves in the last-fill area of the melt; 3) Reduce injection speed to reduce air compression; 4) Multi-stage injection, slow advancement for venting
Wichtigste Erkenntnis
Burning is caused by insufficient venting and high-speed injection compressing air; increasing venting and reducing speed are key
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