Injection Molding
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Warpage deformation in EVA '2079851475616104452
Problembeschreibung
EVA injection molded products warp 2-3mm/100mm after demolding with flatness not meeting standard
Ursachenanalyse
EVA shrinkage rate large and mold temperature uneven causing shrinkage differences in each direction; improper gate position with uneven release of flow orientation stress; insufficient cooling time
Lösung
1) Increase mold temperature to 40-60°C to reduce temperature difference; 2) Increase holding pressure to 50-70MPa; 3) Optimize gate position for uniform flow; 4) Extend cooling time; 5) Annealing treatment to release residual stress
Wichtigste Erkenntnis
Warpage is caused by shrinkage differences and orientation stress; uniform mold temperature and holding pressure are key
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