Processing Machinery
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Large current fluctuation of heat-resistant polyethylene extruder (Variant: mass production scenario)
Problembeschreibung
The ammeter reading of the extruder main motor fluctuates greatly, exceeding the normal range.
Current fluctuation reflects unstable screw torque and may be a precursor of poor plasticization or mechanical failure.
Especially in continuous mass production, this problem is more prominent and requires key attention.
Ursachenanalyse
(1) Barrel temperature setting improper, plasticizing section temperature too low and screw torque large
(2) Hard impurities mixed into raw material
(3) Screw and barrel worn, gap increased
(4) Feeding uneven, sometimes more sometimes less
(5) Screen pack severely clogged, die head resistance large
(6) In continuous mass production, process parameter fluctuations or equipment state changes aggravate this problem
Lösung
(1) Optimize barrel temperature to ensure the plasticizing section temperature is at a reasonable value within 190-230°C
(2) Check raw material purity, install a magnetic grate on the hopper
(3) Check screw and barrel wear, replace if necessary
(4) Ensure continuous and uniform feeding, prevent bridging
(5) Regularly replace the screen pack to prevent clogging
(6) And establish standardized work instructions, paying special attention to parameter stability in continuous mass production
Wichtigste Erkenntnis
Current fluctuation is caused by large plasticizing resistance or equipment problems, and needs to be solved from temperature control, raw material purity and equipment maintenance.
Targeted preventive measures need to be taken in different production scenarios.
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