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Molding Process 4 조회수

PA66 shrinkage rate 1.5-2%

문제 현상
Product dimensional deviation is large, sink marks are obvious in thick-wall areas, and shrinkage is inconsistent at different wall thicknesses
원인 분석
PA66's semi-crystalline nature makes the shrinkage rate reach 1.5-2% with obvious directionality; the thicker the wall the more complete the crystallization and the greater the shrinkage, differential shrinkage between thick and thin causes warpage and dimensional out-of-tolerance
해결 방법
①Reserve allowance in the mold according to 1.5-2% shrinkage rate and correct by trial molding; ②Make wall thickness as uniform as possible and strengthen holding pressure in thick-wall areas; ③Lowering mold temperature and raising pressure can reduce shrinkage but internal stress warpage must be prevented
핵심 요약
PA66 shrinkage rate ranks first among nylons; mold allowance reservation, wall thickness uniformization, and holding pressure compensation are the three axes of dimensional control; after confirming effectiveness, fix the parameters and practices into the work instructions to prevent recurrence
PA66;shrinkage rate;1.5-2%;wall thickness;holding pressure

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