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Injection Molding 6 조회수

PC Injection Nozzle Blockage

문제 현상
After startup or a short shutdown, the nozzle does not discharge material or discharges poorly.
원인 분석
PC melt cools and solidifies at the nozzle; the nozzle temperature is set low or the heater band is faulty; not purged after shutdown; PC becomes viscous as soon as it cools, and the nozzle is the weak point; during on-site troubleshooting, verify item by item according to this mechanism, and avoid blindly adjusting the machine based only on experience.
해결 방법
①Check the nozzle heater band and thermocouple; ②Appropriately increase the nozzle temperature; ③Purge before shutdown or keep warm by raising temperature; ④Clean the cold material in the nozzle; ⑤Enlarge the nozzle orifice when necessary.
핵심 요약
For PC nozzle blockage, 'first check the heating system': nozzle temperature is the lifeline; PC becomes viscous as soon as it cools, and the state of the heater band and thermocouple must be regularly inspected; after confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence.
PC; nozzle blockage; heater band; temperature; cold material

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