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Processing Machinery 3 조회수

Nozzle Temperature and Cold Slug of PEEK

문제 현상
[Problem Phenomenon] Cold slug marks and irregular early filling appear on PEEK products, and a solidified slug can be seen at the nozzle
원인 분석
When the nozzle temperature is below the front-zone setting, the melt freezes at the nozzle orifice forming a cold slug; the nozzle must match the front-zone temperature (370-400℃) — a cold nozzle is the direct cause of short shots and cold slug marks
해결 방법
Set the nozzle's independent temperature control consistent with or slightly higher than the front zone; provide a cold slug well in the mold to receive the front cold material; regularly check the nozzle heater band against aging drift; after adjustment, continuously sample to verify the effect, and resume mass production only after confirming stability
핵심 요약
Matching the nozzle temperature to the front zone is a hard requirement, and the cold slug well receives the front cold material; after confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar problems in the future
nozzle temperature cold slug cold slug well short shot

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