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Molds & Tooling 4 조회수

Ejection deformation of PP thin-wall parts

문제 현상
The product deforms or is even punctured during ejection, especially prominent for deep-cavity thin-wall parts.
원인 분석
An unbalanced ejection system concentrates the ejection force; thin-wall parts have low rigidity, and ejection is more likely to deform when the demolding temperature is high.; during on-site investigation, verify item by item according to this mechanism to avoid blindly adjusting the machine based only on experience
해결 방법
①Balance the ejection system and increase the ejector pin cross-sectional area; ②place more ejector pins near areas with high demolding resistance; ③extend cooling to lower the ejection temperature; ④use combined pneumatic and mechanical ejection for deep-cavity parts.
핵심 요약
The principle of thin-wall part ejection design is distribution and balance; a composite ejection method is recommended for soft PP deep-cavity parts.; after confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence
PP; thin wall; ejection; deformation; ejector pin; cooling

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