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Processing Machinery 3 조회수

PVC Black Specks

문제 현상
Black specks appear on light-colored PVC products
원인 분석
Carbonized material at dead spots falls off, or material change cleaning is not thorough; During on-site troubleshooting, verify item by item according to this mechanism, and avoid blindly adjusting the machine based solely on experience; This mechanism has been repeatedly verified by industry materials, and it should be confirmed first during troubleshooting
해결 방법
Disassemble and clean to remove dead spots; material change cleaning procedure; black speck trend monitoring; After adjustment, take consecutive samples to verify the effect, and resume mass production only after confirming stability; Change only one variable at a time and record parameter changes, so as to locate effective measures
핵심 요약
Black specks are eradicated by disassembly cleaning and procedures; After confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; Include this case in the defect archive as a reference for troubleshooting similar problems in the future
PVCblack speckcarbonizationdisassembly cleaning

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