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Injection Molding 3 조회수

Large shrinkage difference between the melt flow direction and the perpendicular direction

문제 현상
The product has large shrinkage difference between the melt flow direction and the perpendicular direction, producing anisotropic warpage
원인 분석
Melt flow orientation causes molecular chains to align along the flow direction Single gate position, obvious orientation direction Uneven mold cooling, cooling rate differences in all directions Injection speed too fast, orientation intensified Cellulose acetate butyrate molecular chains are rigid, difficult to relax after orientation
해결 방법
Multi-gate design to reduce unidirectional orientation Optimize cooling to be uniform in all directions Appropriately reduce injection speed to reduce orientation Increase the mold temperature to the higher value of 40-80°C to promote molecular relaxation Annealing treatment to eliminate orientation stress
핵심 요약
Orientation warpage requires reducing orientation and promoting relaxation
orientation warpageanisotropymolecular orientationannealing

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