Extrusion & Post
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Bending deformation of heat-resistant polyethylene extruded pipes (Variant: mass production scenario)
문제 현상
The pipe bends after extrusion and the straightness is out of tolerance.
Bending deformation affects pipe installation and use, and is especially prominent in long pipe production.
Especially in continuous mass production, this problem is more prominent and requires key attention.
원인 분석
(1) Cooling uneven on each side of the extrusion direction, shrinkage inconsistent
(2) Haul-off device not concentric with the die
(3) Cooling water tank improperly installed or water temperature uneven
(4) Uneven pipe wall thickness causes different shrinkage in each direction
(5) Improper support after extrusion, pipe's own weight causes bending
(6) In continuous mass production, process parameter fluctuations or equipment state changes aggravate this problem
해결 방법
(1) Check the cooling system to ensure uniform cooling on all sides of the pipe
(2) Adjust the center line of the haul-off device to align with the die center
(3) Correct the cooling water tank position, control uniform water temperature
(4) Adjust the concentricity of die and mandrel to ensure uniform wall thickness
(5) Add pipe support rollers to reduce self-weight deformation
(6) And establish standardized work instructions, paying special attention to parameter stability in continuous mass production
핵심 요약
Pipe bending is caused by non-uniform cooling or haul-off eccentricity, and needs to be solved from cooling uniformity and equipment alignment.
Targeted preventive measures need to be taken in different production scenarios.
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