Extrusion & Post
11 조회수
Die marks/lines on random copolymer polypropylene pipe special material extruded products (Variant: mass production scenario)
문제 현상
Continuous lines or marks appear on the surface of the extrudate along the extrusion direction, with fixed positions.
Die marks affect the appearance of the product, and are especially obvious in transparent products and films.
In particular, in continuous mass production, this problem is more prominent and needs key attention.
원인 분석
（1）The die inner wall has scratches or damage
（2）Impurities or carbonized material accumulate in the die
（3）The die flow channel design is unreasonable, with stagnant areas
（4）The die joint is uneven
（5）The breaker plate or filter screen is broken, and impurities pass through
（6）In continuous mass production, process parameter fluctuations or equipment status changes have aggravated this problem
해결 방법
（1）Disassemble the mold and check the die inner wall, and grind and polish to repair scratches
（2）Clean the impurities and carbonized material in the die, using copper tools to avoid damage
（3）Optimize the die flow channel design to eliminate stagnant dead corners
（4）Grind the die joint flat to ensure no steps
（5）Replace the breaker plate and filter screen, and replace them regularly to prevent damage
（6）And establish standardized work instructions, with special attention to parameter stability in continuous mass production
핵심 요약
Die marks are caused by die inner wall damage or impurities, and the die condition needs to be cleaned and checked regularly.
In different production scenarios, targeted preventive measures need to be taken.
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