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Problem & Solution
Practical answers to common plastic material challenges
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2025
questions
Q
Reaction Rate Fluctuation
A
This problem is a typical manifestation of reaction rate fluctuation in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is recommended...
Processing Machinery
reaction rate fluctuation
temperature
Q
Poor Core Foaming
A
This problem is a typical manifestation of poor core foaming in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is recommended to star...
Processing Machinery
component ratio
metering pump
viscosity control
isocyanate index
one-way valve
Q
Mixing Head Blockage
A
RIM mixing quality is the first element determining part consistency. The core control points are: the impingement mixing Reynolds number of the mixing head (to ensure turbulent mixing), the viscosity matching of the two components (to reduce viscosity difference), the accuracy of the metering pu...
Processing Machinery
curing degree
catalyst dosage
mold temperature
curing time
post-curing
Q
Catalyst Dosage Problem
A
This problem is a typical manifestation of catalyst dosage problems in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is recommended ...
Processing Machinery
catalyst dosage problem
temperature
Q
Improper Raw Material Temperature
A
This problem is a typical manifestation of improper raw material temperature in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is rec...
Processing Machinery
improper raw material temperature
temperature
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