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Problem & Solution

Practical answers to common plastic material challenges

2239 questions
Q
CEF extrusion film thick at edges and thin in the middle
A
The U-shaped thickness is caused by the die runner and swell differences; the coat-hanger die and gap fine-tuning are the key
Extrusion & Post CEF filmthickness distributioncoat-hanger diegap fine-tuningedge effect
Q
CEF extrusion surface rough
Q
CEF extruder screw wear severe
A
Screw wear is caused by filler friction and adhesion; wear-resistant screw and temperature control are the key
Extrusion & Post CEF extrusionscrew wearnitrided screwfiller frictionbimetallic screw
Q
CEF extrusion film longitudinal streaks
Q
CEF film blocking and difficult delamination
Q
CEF extrusion profile bending deformation
A
Profile bending is caused by uneven cooling and uneven flow velocity; homogenization and alignment are the key to solving it
Extrusion & Post CEF extrusionbending deformationuniform coolinguniform flow velocitysizing sleeve
Q
CEF extrusion film thickness uniformity poor
A
Film thickness uniformity needs to be synergistically optimized from three aspects: die design, gap adjustment and cooling
Extrusion & Post CEF filmthickness uniformitydie designextrusion swellair ring cooling
Q
CEF film thermal shrinkage rate too large
A
Film thermal shrinkage is caused by orientation freezing; reducing the draw ratio and annealing treatment are the key
Extrusion & Post CEF filmthermal shrinkageorientation releaseannealing treatmentbiaxial stretching
Q
CEF extrusion dimensional instability
A
Extrusion dimensional stability depends on feeding accuracy, temperature control and haul-off synchronization
Extrusion & Post CEF extrusiondimensional stabilityfeeding controltemperature PIDhaul-off synchronization
Q
CEF extrusion die hang-up and carbon deposits
A
Die carbon deposits are caused by thermal oxidation and untimely cleaning, PE flushing and timely cleaning are key
Extrusion & Post CEF extrusiondie carbon depositPE flushingresidence areathermal oxidation
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