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Problem & Solution

Practical answers to common plastic material challenges

2239 questions
Q
Dense surface pits of PU
A
Pits are caused by raw material impurities and mold damage; pure raw material and mold maintenance are key
Extrusion & Post PU surface pits impurity particles mold repair raw material purity
Q
Slow curing of PU coating
A
PU coating curing speed is determined by NCO/OH ratio and humidity
Extrusion & Post PU coating curing speed NCO/OH ratio drier ambient humidity
Q
Ovality of PU extruded pipe exceeding standard
A
Ovality is caused by uneven cooling and clamping; annular cooling and uniform haul-off are key
Extrusion & Post PU pipe ovality annular cooling vacuum sizing uniform haul-off
Q
Large current fluctuation of PU extruder
A
Current fluctuation is caused by unstable feeding, poor temperature control and unsuitable screw; system optimization is key
Extrusion & Post PU extrusion current fluctuation temperature control precision screw design feeding stability
Q
Gel particles in PU extruded film
A
Gel particles are caused by insufficient melting; increasing temperature and mixing are key
Extrusion & Post PU film gel particles melting temperature mixing section high molecular weight components
Q
Transverse corrugations in PU extruded film
A
Transverse corrugations are caused by haul-off vibration and roller eccentricity; equipment overhaul and stable control are key
Extrusion & Post PU film transverse corrugation haul-off vibration cooling roller eccentricity pressure stabilizing device
Q
Frequent screen clogging in PU extrusion
A
Screen clogging is caused by impurities and improper configuration; raw material control and stepped screens are key
Extrusion & Post PU extrusion screen clogging gel particles stepped screen automatic screen changing
Q
Unstable feeding in PU extrusion
A
Unstable feeding is caused by particle characteristics; loss-in-weight feeding and anti-bridging are the core
Extrusion & Post PU feeding bridging loss-in-weight feeder granulation feed screw
Q
Poor printing adhesion of PU film
A
Poor printing adhesion is caused by insufficient surface polarity; corona treatment and special ink are key
Extrusion & Post PU film printing adhesion corona treatment special ink surface tension
Q
Wrinkling of PU extruded film after winding
A
Film wrinkling is caused by tension fluctuation and uneven thickness; automatic tension control and homogenization are key
Extrusion & Post PU film winding wrinkling tension control thickness uniformity guide roller parallelism
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