Problem & Solution

Practical answers to common plastic material challenges

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Q

PVC Tarpaulin

A

Tarpaulin weather resistance relies on coating formulation and use management; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar problems in the future

Extrusion & Post PVCtarpaulinweather resistancecoating

Q

PVC Card Base Material

A

Card lamination relies on parameter and material matching; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar problems in the future

Extrusion & Post PVCcardlaminationpeeling

Q

PVC Lubrication System Balance

A

The PVC lubrication system is a fine balance of the formulation; internal and external differ, and excess and deficiency each have characteristic symptoms; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence

Extrusion & Post PVC;lubrication system;internal lubrication;external lubrication;exudation

Q

PVC Welding Assembly

A

PVC welding has two routes: heat and solvent; their quality points differ but neither can exceed the temperature limit; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence

Extrusion & Post PVC;welding;hot-air welding;solvent bonding;sealing

Q

PVC Wire and Cable Extrusion

A

The quality of PVC cable is electrical safety; pores and eccentricity are two major veto items, and online detection must be configured; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence

Extrusion & Post PVC;wire and cable;insulation layer;pores;eccentricity

Q

PVC Profile Extrusion

A

PVC profiles are the representative of extrusion precision; only coordination of the three systems—temperature, haul-off, and lubrication—can achieve stability; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence

Extrusion & Post PVC;profile;doors and windows;haul-off;welding

Q

PVC Wire Extrusion

A

Wire material quality depends on plasticization and cleanliness; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar problems in the future

Extrusion & Post PVCwireplasticizationcleanliness

Q

PVC Soft Material Temperature

A

The temperature window of soft PVC is lower than that of rigid material; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar problems in the future

Extrusion & Post PVCsofttemperatureplasticizer

Q

PVC Die Head Temperature

A

Die head temperature uniformity is the basis of profile quality; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar problems later

Extrusion & Post PVC die head temperature profile uniformity

Q

PVC Extrusion Melt Pressure

A

Extrusion stability relies on melt pressure closed-loop management; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar problems later

Extrusion & Post PVC melt pressure wall thickness closed-loop

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