Problem & Solution

Practical answers to common plastic material challenges

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Q

Interlayer Peeling in Multilayer Coating

A

This problem is a typical manifestation of interlayer peeling in multilayer coating in coating forming. The core of the solution lies in ensuring the substrate surface condition, optimizing the rheological properties of the coating liquid, and precisely controlling the curing process conditions. ...

Extrusion & Post incomplete curingcuring temperaturecuring timecuring agent ratioUV lamp

Q

Coating Orange Peel

A

The essence of orange peel texture is insufficient leveling time of the coating liquid — the wet film is locked by curing before the surface tension completes flattening. The core of the solution is "extending the open time": use a high-boiling-point solvent to delay surface curing, add a levelin...

Extrusion & Post incomplete curingcuring temperaturecuring timecuring agent ratioUV lamp

Q

Electrostatic Dust Adsorption

A

This problem is a typical manifestation of electrostatic dust adsorption in coating forming. The core of the solution lies in ensuring the substrate surface condition, optimizing the rheological properties of the coating liquid, and precisely controlling the curing process conditions. It is recom...

Extrusion & Post spinning static electricityambient humiditystatic eliminationantistatic agentguide material

Q

Improper Substrate Tension

A

This problem is a typical manifestation of improper substrate tension in coating forming. The core of the solution lies in ensuring the substrate surface condition, optimizing the rheological properties of the coating liquid, and precisely controlling the curing process conditions. It is recommen...

Extrusion & Post improper substrate tension

Q

Plasticizer Migration

A

This problem is a typical manifestation of plasticizer migration in coating forming. The core of the solution lies in ensuring the substrate surface condition, optimizing the rheological properties of the coating liquid, and precisely controlling the curing process conditions. It is recommended t...

Extrusion & Post plasticizer migrationcompatibilitybarrier layerpolymeric plasticizerconcentration gradient

Q

Poor Coating Gloss

A

This problem is a typical manifestation of poor coating gloss in coating forming. The core of the solution lies in ensuring the substrate surface condition, optimizing the rheological properties of the coating liquid, and precisely controlling the curing process conditions. It is recommended to s...

Extrusion & Post coating glossmatting agent dispersioncuring degreesubstrate roughnessleveling time

Q

Poor Interfacial Wetting

A

This problem is a typical manifestation of poor interfacial wetting in coating forming. The core of the solution lies in ensuring the substrate surface condition, optimizing the rheological properties of the coating liquid, and precisely controlling the curing process conditions. It is recommende...

Extrusion & Post poor levelingleveling timedrying speedcoating liquid viscositysubstrate surface energy

Q

Unstable Coating Speed

A

This problem is a typical manifestation of unstable coating speed in coating forming. The core of the solution lies in ensuring the substrate surface condition, optimizing the rheological properties of the coating liquid, and precisely controlling the curing process conditions. It is recommended ...

Extrusion & Post pulling slippagepulling roller wearclamping pressuretransmission systemdimensional fluctuation

Q

Clogged Head/Coating Head Clogging

A

This problem is a typical manifestation of clogged head/coating head clogging in coating forming. The core of the solution lies in ensuring the substrate surface condition, optimizing the rheological properties of the coating liquid, and precisely controlling the curing process conditions. It is ...

Extrusion & Post coating head cloggingparticle filtrationdried-cake cleaningintermittent cleaninglow-gel formulation

Q

Incomplete Curing

A

The essence of incomplete curing is that the crosslinking reaction has not reached the designed conversion rate. The core of the solution is the precise matching of the three elements "temperature + time + formulation": ensure the curing temperature and time are within the recommended window of t...

Extrusion & Post incomplete curingcuring temperaturecuring timecuring agent ratioUV lamp

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