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Problem & Solution
Practical answers to common plastic material challenges
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2239
questions
Q
Poor interlayer adhesion in coextrusion
A
This problem is a typical manifestation of poor interlayer adhesion in coextrusion in extrusion molding. The core of the solution lies in eliminating the root cause of the defect through systematic optimization of process parameters (temperature, speed, pressure) and precision correction of the d...
Extrusion & Post
coextrusion
interlayer adhesion
tie layer
die flow channel
material compatibility
Q
Uneven cut / sawing problems
A
This problem is a typical manifestation of uneven cut / sawing problems in extrusion molding. The core of the solution lies in eliminating the root cause of the defect through systematic optimization of process parameters (temperature, speed, pressure) and precision correction of the die/sizing s...
Extrusion & Post
sawing problems
saw blade selection
feed speed
sufficient cooling
fixture securing
Q
Shrinkage deformation
A
This problem is a typical manifestation of shrinkage deformation in extrusion molding. The core of the solution lies in eliminating the root cause of the defect through systematic optimization of process parameters (temperature, speed, pressure) and precision correction of the die/sizing system. ...
Extrusion & Post
internal stress
cooling rate
draw ratio
annealing treatment
molecular orientation
Q
Uneven cooling / thermal stress
A
This problem is a typical manifestation of uneven cooling / thermal stress in extrusion molding. The core of the solution lies in eliminating the root cause of the defect through systematic optimization of process parameters (temperature, speed, pressure) and precision correction of the die/sizin...
Extrusion & Post
haul-off slipping
haul-off roller wear
clamping pressure
transmission system
dimensional fluctuation
Q
Unstable haul-off speed
A
This problem is a typical manifestation of unstable haul-off speed in extrusion molding. The core of the solution lies in eliminating the root cause of the defect through systematic optimization of process parameters (temperature, speed, pressure) and precision correction of the die/sizing system...
Extrusion & Post
haul-off slipping
haul-off roller wear
clamping pressure
transmission system
dimensional fluctuation
Q
Bridging / uneven feeding
A
This problem is a typical manifestation of bridging / uneven feeding in extrusion molding. The core of the solution lies in eliminating the root cause of the defect through systematic optimization of process parameters (temperature, speed, pressure) and precision correction of the die/sizing syst...
Extrusion & Post
bridging
Q
Screw slipping / poor feeding
A
This problem is a typical manifestation of screw slipping / poor feeding in extrusion molding. The core of the solution lies in eliminating the root cause of the defect through systematic optimization of process parameters (temperature, speed, pressure) and precision correction of the die/sizing ...
Extrusion & Post
screen clogging
raw material cleanliness
filtration mesh count
gel particles
automatic screen changer
Q
Pressure fluctuation
A
This problem is a typical manifestation of pressure fluctuation in extrusion molding. The core of the solution lies in eliminating the root cause of the defect through systematic optimization of process parameters (temperature, speed, pressure) and precision correction of the die/sizing system. I...
Extrusion & Post
screen clogging
raw material cleanliness
filtration mesh count
gel particles
automatic screen changer
Q
Extrusion output fluctuation
A
This problem is a typical manifestation of extrusion output fluctuation in extrusion molding. The core of the solution lies in eliminating the root cause of the defect through systematic optimization of process parameters (temperature, speed, pressure) and precision correction of the die/sizing s...
Extrusion & Post
screen clogging
raw material cleanliness
filtration mesh count
gel particles
automatic screen changer
Q
Die buildup / die lip buildup
A
The essence of die buildup is the precipitation, adhesion, and accumulation of low-molecular substances and degradation products in the melt at the die outlet. The core of the solution is "cool down + clean die + optimize formulation": appropriately reduce die temperature to reduce precipitation ...
Extrusion & Post
degradation yellowing
processing temperature
residence time
heat stabilizer
PVC dehydrochlorination
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