Problem & Solution

Practical answers to common plastic material challenges

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Q

PE Film High Haze and Poor Transparency

A

PE film haze: 'adjust crystallization internally, adjust the surface externally': rapid cooling refines the grains to reduce internal haze, and eliminating melt fracture reduces external haze; for high-transparency requirements, go directly to metallocene grades, which is more effective than forc...

Material Analysis PE;film;haze;crystallization;melt fracture;metallocene

Q

PC sprue material cleanliness management

A

The value of regrind depends on cleanliness and heat history control; transparent and high-requirement parts should keep regrind out；After confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence

Material Analysis PC；sprue material；black speck；contamination；food grade

Q

PC melt temperature 280-320 window

A

PC melt temperature 290-310℃ is the norm, 320℃ is the degradation red line；After confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence；Include this case in the defect archive as a reference for troubleshooting similar problems in the future

Material Analysis melt temperaturewindowdegradationyellowing

Q

PC melt temperature window 280-320℃

A

The PC melt temperature window is narrow and high; 280-320℃ is the core range balancing fluidity and degradation prevention, and measured calibration cannot be omitted；After confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence

Material Analysis PC；melt temperature；280-320℃；degradation；yellowing

Q

PCABS Static Electricity Dust Accumulation

A

PCABS static electricity is a long-term use problem; antistatic modification is the solution; evaluation ensures special applications.; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence

Material Analysis PCABS;static electricity;dust accumulation;antistatic;surface resistance;cleaning

Q

PCABS Glass Fiber Floating Fiber

A

Compatibility is the root of PCABS glass fiber floating fibers; balance content and process; spraying cost must be evaluated.; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence

Material Analysis PCABS;glass fiber;floating fiber;compatibility;appearance;spraying

Q

PCABS Charging Pile Housing

A

PC/ABS charging pile housings cover flame retardancy, weather resistance, and large size; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar problems i...

Material Analysis charging pileflame retardantweather resistancelarge size

Q

PCABS Halogen-Free Flame Retardant Electronics

A

Halogen-free flame retardant PC/ABS is the RoHS mainstream, with temperature at the lower limit; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar pro...

Material Analysis halogen-free flame retardantRoHSphosphorus-basedlow smoke

Q

PCABS Recycled Material Utilization

A

The application grading of PCABS recycled material is a practical strategy; mixing and verification ensure performance; prevention and control ensure quality.; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence

Material Analysis PCABS;recycled material;non-critical;mixing;performance;contamination

Q

PC Extruded Sheet Surface Gel Particles

A

PC gel particles are first divided into two categories: 'unplasticized and contamination': the former relies on plasticization and screens, the latter on cleaning and dead-corner treatment; optical sheets have extremely high requirements for melt uniformity.

Material Analysis PC; extrusion; gel particle; screen; plasticization

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