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Production & Quality 5 görüntüleme

HDPE pipe internal stress cracking

Sorun Belirtisi
The pipe develops longitudinal cracks after storage or use for a period of time, especially at cut notches.
Neden Analizi
Too fast cooling causes large temperature differences between the inner and outer pipe walls and inconsistent shrinkage, producing internal stress; uneven sizing cooling also freezes orientation stress, and stress concentration at cut sharp corners induces cracking.
Çözüm
①Optimize the cooling gradient to avoid quenching; ②ensure uniform spraying; ③make rounded transitions at cut notches; ④anneal the pipe if necessary.; after adjustment, take consecutive samples to verify the effect, and resume mass production only after confirming stability
Temel Çıkarım
Pipe internal stress cracking has a lag; uniform slow cooling is the fundamental prevention, and notch treatment and annealing can be used as remedial measures.; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence
HDPE; pipe; internal stress; cracking; cooling; annealing

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