Processing Machinery
5 görüntüleme
Rough inner wall of linear low density polyethylene extruded products (Variant: strengthened measures)
Sorun Belirtisi
The inner wall of pipes or profiles is rough and uneven, with visible stripes or particles.
Rough inner wall affects pipe fluid resistance and hygienic performance, and may breed bacteria in water supply pipes.
In particular, additional attention is needed on the original basis; this problem is more prominent and requires key attention.
Neden Analizi
(1) Mandrel temperature too low; stick-slip flow of melt on the mandrel surface
(2) Insufficient mandrel surface finish or wear
(3) Insufficient compressed air pressure (during internal pressure sizing)
(4) Melt temperature too low, poor flowability
(5) Insufficient screw plasticization, unmelted particles in the melt
(6) On the original basis, additional attention is needed as process parameter fluctuations or equipment status changes have aggravated this problem
Çözüm
(1) Appropriately increase mandrel temperature, match with die temperature (190-250°C range)
(2) Polish mandrel surface to Ra≤0.2μm, chrome plating when necessary
(3) Check the compressed air system, ensure stable pressure
(4) Appropriately increase barrel temperature to a reasonable value within the 190-250°C range
(5) Optimize screw design and rotation speed, ensure full plasticization
(6) And strengthen process monitoring; on the original basis, additional attention is needed, with special attention to parameter stability
Temel Çıkarım
Rough inner wall is caused by low mandrel temperature or poor surface condition; it needs to be solved from temperature control and mold maintenance.
Targeted preventive measures need to be taken in different production scenarios.
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