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Makalelere Göz At →
Ara
11636
soru
Q
Improper winding tension / poor winding
A
This problem is a typical manifestation of improper winding tension / poor winding in calender molding. The core of the solution lies in precise adjustment of roll gap compensation, uniform control of roll temperature distribution, and assurance of feed system stability. It is recommended to star...
Extrusion & Post
winding tension
taper control
roll diameter compensation
tension PID
poor winding
Q
Film skewing / deviation
A
This problem is a typical manifestation of film skewing / deviation in calender molding. The core of the solution lies in precise adjustment of roll gap compensation, uniform control of roll temperature distribution, and assurance of feed system stability. It is recommended to start troubleshooti...
Extrusion & Post
winding tension
taper control
roll diameter compensation
speed synchronization
tension setting
Q
Excessive plastication / scorch
A
The essence of excessive plastication (scorch) is thermo-oxidative degradation of material at high temperature. The core of the solution is similar to extrusion degradation — "three controls": control banburying and roll temperature not to exceed limits, shorten material residence time in high-te...
Extrusion & Post
excessive plastication scorch
banburying temperature
roll temperature too high
heat stabilizer
residence time
Q
Poor plastication
A
The essence of poor plastication is insufficient temperature or inadequate mixing time preventing the resin from fully melting. The core of the solution is "heat up + extend time + adjust formulation": increase feed temperature and banburying time, select resin powder with smaller particle size t...
Extrusion & Post
poor plastication
feed temperature
mixing time
plasticizer dosage
resin particle size
Q
Color difference / discoloration
A
This problem is a typical manifestation of color difference / discoloration in calender molding. The core of the solution lies in precise adjustment of roll gap compensation, uniform control of roll temperature distribution, and assurance of feed system stability. It is recommended to start troub...
Extrusion & Post
spinning color difference
masterbatch metering
temperature fluctuation
chip batch
colorant stability
Q
Uneven shrinkage rate
A
This problem is a typical manifestation of uneven shrinkage rate in calender molding. The core of the solution lies in precise adjustment of roll gap compensation, uniform control of roll temperature distribution, and assurance of feed system stability. It is recommended to start troubleshooting ...
Extrusion & Post
uneven shrinkage rate
speed ratio orientation
cooling uniformity
heat setting temperature
incoming material shrinkage rate
Q
Poor cooling and setting
A
This problem is a typical manifestation of poor cooling and setting in calender molding. The core of the solution lies in precise adjustment of roll gap compensation, uniform control of roll temperature distribution, and assurance of feed system stability. It is recommended to start troubleshooti...
Extrusion & Post
poor cooling and setting
cooling roll temperature
calendering speed
cooling medium flow
scale cleaning
Q
Calendering wrinkles
A
The essence of wrinkles is inconsistent speeds of various parts of the film surface passing through the roll nip or asymmetric tension distribution. The core of the solution is to ensure uniform roll gap and stable tension control — adjust the roll gap to eliminate local speed differences and opt...
Extrusion & Post
winding tension
taper control
roll diameter compensation
speed synchronization
tension setting
Q
Roll surface wear / damage
A
This problem is a typical manifestation of roll surface wear / damage in calender molding. The core of the solution lies in precise adjustment of roll gap compensation, uniform control of roll temperature distribution, and assurance of feed system stability. It is recommended to start troubleshoo...
Extrusion & Post
roll surface wear
hard impurities
natural wear
roll surface protection
metal detection
Q
Roll sticking / roll wrapping
A
The essence of roll sticking is that the adhesion force between melt and roll surface exceeds the separation force required for normal stripping. The solution approach is "cool down + adjust angle + add additives": reduce that roll's temperature to reduce adhesion force, adjust the stripping angl...
Extrusion & Post
roll sticking and wrapping
roll temperature too high
stripping angle
lubricant
roll surface coating
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