Injection Molding
5 مشاهدة
TPE Overmolding Weak Bonding
ظاهرة المشكلة
TPE overmolded parts peel from the hard plastic substrate, bonding strength is insufficient, and cracking occurs in use
تحليل الأسباب
TPE overmolding bonding relies on chemical compatibility and mechanical interlocking; incompatible materials, insufficient temperature, surface contamination, and poor structural design all cause bonding failure; during on-site troubleshooting, verify item by item according to this mechanism, and avoid blindly adjusting the machine based solely on experience
الحل
①Select overmolding-grade TPE paired with hard plastic; ②Clean and preheat the hard plastic surface; ③Design mechanical interlocks such as grooves and undercuts; after adjustment, continuously sample to verify the effect, and resume mass production only after confirming stability
الخلاصة الأساسية
TPE overmolding bonding is a dual design of chemistry plus mechanics; material pairing and structural interlocking are both indispensable; after confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence
هل كان هذا مفيدًا؟
0 شخص وجدوا هذا مفيدًا
شكرًا لك على ملاحظاتك!