Molding Process
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PA12 Shrinkage Depression and Wall Thickness Upper Limit
Problembeschreibung
【Problem phenomenon】PA12 thick-wall products had surface depressions and internal voids, with poor compensation effect
Ursachenanalyse
Insufficient product density, gas contained in the melt, excessively thick wall, and large thermal shrinkage jointly cause depressions; nylon process essentials clearly state that product thickness should not exceed 7-10mm
Lösung
Control wall thickness within 7-10mm, reduce material and add ribs in thick areas; increase the melt amount, raise injection pressure, and extend injection time; fully dry and vent; lower barrel and mold temperature
Wichtigste Erkenntnis
For thick-wall depressions, first reduce material; the 7-10mm wall thickness upper limit is a design red line; after confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a reference for troubleshooting similar problems in the future
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