Injection Molding
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EMA '2079851475616104452 Flow Marks
Problembeschreibung
Radial flow marks centered on the gate appear on the surface of EMA injection molded products
Ursachenanalyse
Injection speed too fast, causing melt front instability; mold temperature too low <30°C, front cools rapidly forming marks
Lösung
1) Adopt multi-stage injection speed slow-fast-slow to control front stability; 2) Increase mold temperature to 40-50°C to delay front cooling; 3) Stabilize injection pressure to avoid fluctuation; 4) Enlarge gate area to reduce sudden pressure change at the gate
Wichtigste Erkenntnis
Flow marks are caused by unstable injection front and rapid cooling; multi-stage injection and high mold temperature are key
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