Extrusion & Post
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Dimensional fluctuation of linear low density polyethylene extruded products (Variant: strengthened measures)
Problembeschreibung
The outer diameter, wall thickness, or width of extruded products fluctuates periodically or randomly in the longitudinal direction.
Dimensional fluctuation affects product fitting accuracy and use performance; common in pipe and profile extrusion.
In particular, additional attention is needed on the original basis; this problem is more prominent and requires key attention.
Ursachenanalyse
(1) Unstable screw rotation speed, output fluctuation
(2) Unstable haul-off speed, mismatched with extrusion speed
(3) Large barrel temperature fluctuation, melt viscosity changes
(4) Uneven raw material feeding, feeding fluctuation
(5) Cooling water temperature or flow fluctuation
(6) On the original basis, additional attention is needed as process parameter fluctuations or equipment status changes have aggravated this problem
Lösung
(1) Check the extruder drive system, stabilize screw rotation speed
(2) Check the haul-off speed control system, ensure stable haul-off speed
(3) Stabilize barrel temperature, control fluctuation within ±3°C (190-250°C range)
(4) Check hopper feeding, ensure continuous and uniform feeding
(5) Stabilize cooling water temperature and flow; add a constant temperature device when necessary
(6) And strengthen process monitoring; on the original basis, additional attention is needed, with special attention to parameter stability
Wichtigste Erkenntnis
Dimensional fluctuation is caused by unstable extrusion or haul-off; all process parameters need to be systematically stabilized.
Targeted preventive measures need to be taken in different production scenarios.
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