Extrusion & Post
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Random copolymer polypropylene pipe special material (Nordic standard） extruded products dimensional fluctuation（Variant: Mass Production Scenario）
Problembeschreibung
The outer diameter, wall thickness or width of the extruded product fluctuates periodically or randomly in the longitudinal direction.
Dimensional fluctuation affects product fit accuracy and service performance, common in pipe and profile extrusion.In particular, during continuous mass production, this problem is more prominent and requires key attention.
Ursachenanalyse
（1）Screw speed unstable, output fluctuates\
（2）Haul-off speed unstable, not matching the extrusion speed\
（3）Barrel temperature fluctuates greatly, melt viscosity changes\
（4）Raw material feeding uneven, discharge fluctuates\
（5）Cooling water temperature or flow fluctuates\
（6）In continuous mass production, process parameter fluctuations or equipment status changes aggravate this problem
Lösung
（1）Check the extruder drive system, stabilize the screw speed\
（2）Check the haul-off machine speed control system, ensure stable haul-off speed\
（3）Stabilize the barrel temperature, fluctuation controlled within ±3°C (200-220°C range)\
（4）Check hopper discharge, ensure continuous and uniform feeding\
（5）Stabilize cooling water temperature and flow, add a constant temperature device if necessary\
（6）And establish standardized work instructions, paying special attention to parameter stability in continuous mass production
Wichtigste Erkenntnis
Dimensional fluctuation is caused by unstable extrusion or hauling, requiring systematic stabilization of all process parameters.Targeted preventive measures need to be taken in different production scenarios.
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