Problem & Lösung

Q

Insufficient Filling

A

This problem is a typical manifestation of insufficient filling in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is recommended to s...

Injection Molding insufficient fillingmaterial fluiditymolding pressuremold temperaturecharging amount

Q

Reaction Exotherm Out of Control

A

This problem is a typical manifestation of reaction exotherm out of control in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is reco...

Molds & Tooling reaction exotherm out of controltemperaturemold

Q

Improper Mold Temperature Control

A

This problem is a typical manifestation of improper mold temperature control in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is rec...

Molds & Tooling mold temperatureheating systemthermocoupletemperature uniformityheating tube

Q

Insufficient Release Agent

A

This problem is a typical manifestation of insufficient release agent in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is recommende...

Molds & Tooling demolding draft anglemold polishingholding pressurecooling timerelease agent

Q

Excessive Release Agent

A

This problem is a typical manifestation of excessive release agent in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is recommended t...

Extrusion & Post demolding draft anglemold polishingholding pressurecooling timerelease agent

Q

Poor Venting

A

This problem is a typical manifestation of poor venting in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is recommended to start tro...

Molds & Tooling vent groovegas back pressureoverflow wellvacuum ventingvent depth

Q

Mold Leakage

A

This problem is a typical manifestation of mold leakage in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is recommended to start tro...

Molds & Tooling mold leakagemold

Q

Mixing Head Dripping

A

RIM mixing quality is the first element determining part consistency. The core control points are: the impingement mixing Reynolds number of the mixing head (to ensure turbulent mixing), the viscosity matching of the two components (to reduce viscosity difference), the accuracy of the metering pu...

Injection Molding mixing uniformitymixing headimpingement mixingcomponent viscositymetering accuracy

Q

Mixing Head Blockage

A

RIM mixing quality is the first element determining part consistency. The core control points are: the impingement mixing Reynolds number of the mixing head (to ensure turbulent mixing), the viscosity matching of the two components (to reduce viscosity difference), the accuracy of the metering pu...

Processing Machinery curing degreecatalyst dosagemold temperaturecuring timepost-curing

Q

Inaccurate Metering Pump Metering

A

This problem is a typical manifestation of inaccurate metering pump metering in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is rec...

Molds & Tooling bubbleraw '2079851475616104451back pressure controlvacuum shrinkage cavitymold venting

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