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Processing Machinery 8 visualizaciones

TPE Back Pressure and Screw Speed

Fenómeno del problema
After increasing back pressure, plasticization improves but discoloration intensifies; high screw speed causes shear degradation
Análisis de la causa
TPE back pressure and screw speed affect plasticization and shear heat; excessive back pressure and speed overheat and degrade the melt; too low causes uneven plasticization and poor color masterbatch dispersion; during on-site troubleshooting, verify item by item according to this mechanism, and avoid blindly adjusting the machine based solely on experience
Solución
①Set back pressure at medium-low to ensure dispersion; ②Moderate screw speed; ③Increase back pressure when color masterbatch dispersion is poor; after adjustment, continuously sample to verify the effect, and resume mass production only after confirming stability
Conclusión clave
TPE back pressure is the balance between dispersion and shear; color masterbatch dispersion relies on back pressure, degradation prevention relies on low speed; after confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence
TPE; back pressure; screw speed; color masterbatch; dispersion

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