Processing Machinery
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Large current fluctuation of polyolefin plastomer extruders (Variant: Enhanced Measures)
Fenómeno del problema
The reading of the extruder main motor ammeter fluctuates greatly, exceeding the normal range.
Current fluctuation reflects unstable screw torque and may be a precursor of poor plasticization or mechanical failure.
In particular, additional attention is needed on the original basis; this problem is more prominent and requires focused attention.
Análisis de la causa
（1）The barrel temperature is set improperly, the plasticizing section temperature is too low, and the screw torque is large
（2）Hard impurities are mixed into the raw material
（3）The screw and barrel are worn and the gap increases
（4）The feeding is uneven, sometimes more and sometimes less
（5）The screen is severely clogged and the die head resistance is large
（6）On the original basis, additional attention is needed: fluctuations in process parameters or changes in equipment status have aggravated this problem
Solución
（1）Optimize the barrel temperature to ensure the plasticizing section temperature is at a reasonable value within the range of 180-230°C
（2）Check the purity of the raw material and install a magnetic frame on the hopper
（3）Check the wear of the screw and barrel, and replace them when necessary
（4）Ensure continuous and uniform feeding to prevent bridging
（5）Replace the screen regularly to prevent clogging
（6）And strengthen process monitoring; on the original basis, additional attention is needed to pay special attention to parameter stability
Conclusión clave
Current fluctuation is caused by large plasticization resistance or equipment problems, and needs to be solved from temperature control, raw material purity, and equipment maintenance.
Targeted preventive measures need to be taken in different production scenarios.
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