Processing Machinery
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Random copolymer polypropylene pipe special material (Nordic standard） extruder frequent screen change/short filter screen life（Variant: Mass Production Scenario）
Fenómeno del problema
The filter screen becomes clogged after a short time of use and needs frequent replacement.
Frequent screen changes affect production efficiency, and also reflect high impurity content in the raw material or improper process parameters.In particular, during continuous mass production, this problem is more prominent and requires key attention.
Análisis de la causa
（1）The impurity content in the raw material is high\
（2）The regrind contains carbides or other impurities\
（3）Barrel temperature too high, material partially carbonized\
（4）The filter screen mesh count too high or too many layers\
（5）Fillers in the raw material unevenly dispersed forming agglomerates\
（6）In continuous mass production, process parameter fluctuations or equipment status changes aggravate this problem
Solución
（1）Strengthen raw material screening and impurity removal, install a magnetic rack on the hopper\
（2）Sieve the regrind before use to remove carbides\
（3）Control the barrel temperature within the 200-220°C range to avoid overheating carbonization\
（4）Select a filter screen with a suitable mesh count, generally 40-80 mesh\
（5）Optimize the raw material formulation, ensure uniform filler dispersion\
（6）Consider using an automatic screen changer to reduce downtime\
（6）And establish standardized work instructions, paying special attention to parameter stability in continuous mass production
Conclusión clave
Frequent filter screen clogging is caused by raw material impurities or improper process, and needs to be solved from raw material management and temperature control.Targeted preventive measures need to be taken in different production scenarios.
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