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Processing Machinery 5 조회수

LDPE Film Screw L/D Ratio

문제 현상
Poor plasticizing with many gel particles; evaluation finds the screw L/D ratio is insufficient.
원인 분석
A screw with a short L/D ratio has insufficient plasticizing and mixing travel, leaving unmelted particles; film-grade production requires sufficient plasticizing capacity.; During on-site troubleshooting, verify item by item according to this mechanism, and avoid blindly adjusting the machine based only on experience.
해결 방법
①Select a screw with sufficient L/D ratio; ②Equip a barrier mixing structure; ③Optimize temperature compensation; ④Regularly test plasticizing quality.; After adjustment, continuously sample to verify the effect, and resume mass production only after confirming stability.
핵심 요약
Screw configuration is the hardware foundation of plasticizing quality; film production should not save cost on the screw.; After confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence
LDPE; film; screw; L/D ratio; plasticizing; configuration

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