문제 및 해결책

Q

Sticky surface (incomplete curing)

A

The core of poor curing problems is that chemical reaction conditions do not meet requirements; formulation ratios and curing process parameters need to be precisely controlled.

Molds & Tooling curing agent catalyst curing time hot pressing demolding

Q

Resin-rich areas/resin accumulation

A

This problem requires comprehensive analysis from multiple dimensions of materials, processes, equipment, and operation, and should be solved by systematically optimizing process parameters and the quality control system.

Extrusion & Post layup resin-rich areas resin accumulation

Q

Dry spots/resin-starved areas

A

This problem requires comprehensive analysis from multiple dimensions of materials, processes, equipment, and operation, and should be solved by systematically optimizing process parameters and the quality control system.

Material Drying layup fiber dry spots resin-starved areas

Q

Uneven product thickness

A

This problem requires comprehensive analysis from multiple dimensions of materials, processes, equipment, and operation, and should be solved by systematically optimizing process parameters and the quality control system.

Extrusion & Post uneven product thickness process optimization

Q

Uneven resin content

A

This problem requires comprehensive analysis from multiple dimensions of materials, processes, equipment, and operation, and should be solved by systematically optimizing process parameters and the quality control system.

Extrusion & Post resin content hot pressing prepreg layup

Q

Warpage deformation

A

Deformation problems originate from internal stress caused by uneven shrinkage or heating in various parts of the product, and need to be systematically solved from three aspects: structural design, process parameters, and post-treatment.

Extrusion & Post hot pressing deformation warpage layup holding pressure

Q

Surface blistering/bulging

A

Surface defects are the result of the combined action of mold condition, process parameters, and material formulation; each factor must be systematically investigated and targeted optimization performed.

Material Drying bubbles layup hot pressing

Q

Insufficient resin impregnation

A

This problem requires comprehensive analysis from multiple dimensions of materials, processes, equipment, and operation, and should be solved by systematically optimizing process parameters and the quality control system.

Material Drying impregnation fiber viscosity vacuum assistance

Q

Interlayer peeling/delamination (debonding)

A

The essence of interlayer separation problems is insufficient interface bonding force, requiring systematic improvement from three aspects: impregnation quality, interlayer cleanliness, and process parameters.

Extrusion & Post resin content interlayer peeling impregnation gelation hot pressing

Q

Uneven foam coloring (color difference)

A

This problem requires comprehensive analysis from multiple dimensions of materials, processes, equipment, and operation, and should be solved by systematically optimizing process parameters and the quality control system.

Processing Machinery uneven foam coloring color difference process optimization

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