Menu
Materials Machinery
Insights
Articles Videos Problem & Solution
About
About Chembull Media Partners
Contact Us
Language
EnglishالعربيةPortuguêsEspañolDeutschTürkçe한국어
Back to Problem & Solution
Material Drying 2 views

Environmental Humidity Influence (Moisture-Sensitive Systems)

Problem Phenomenon
The product shows bubbles, foaming, or abnormal curing. This problem is relatively common in casting molding production and requires comprehensive analysis and solution from multiple aspects of materials, processes, and equipment.
Cause Analysis
(1) Process factors: isocyanates, this factor affects the product's '2079851475616104453 and final quality. (2) In terms of material pretreatment: moisture-sensitive materials such as silicone rubber react with environmental moisture to produce CO₂, moisture vaporizes at high temperatures to produce gas or participates in side reactions, causing internal defects in the product. (3) In terms of material pretreatment: the mold surface or fillers contain water, moisture vaporizes at high temperatures to produce gas or participates in side reactions, causing internal defects in the product.
Solution
(1) Process control: control the workshop relative humidity to ≤50%, establish an online monitoring mechanism, set upper and lower parameter limits, and implement alarm management. (2) Implementation measures: store raw materials sealed, formulate a specific operation plan based on actual production conditions and verify the implementation effect. (3) Material selection: fully dry the filler before use, establish material selection evaluation standards and determine the optimal plan through comparative tests. (4) Implementation measures: adopt nitrogen-protected casting., formulate a specific operation plan based on actual production conditions and verify the implementation effect. (5) Preventive measures: establish a complete process control standard and quality inspection system, and regularly review process data for continuous optimization.
Key Takeaway
This problem requires comprehensive analysis from multiple dimensions of materials, processes, equipment, and operation, and should be solved by systematically optimizing process parameters and the quality control system.
humidity silicone rubber bubbles casting

Was this helpful?

0 people found this helpful

ChemAI