Processing Machinery
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AEPDS welding
Problem Phenomenon
AEPDS ultrasonic welding, rubber phase energy transmission.
Cause Analysis
AEPDS ultrasonic welding; rubber phase influence; welding parameters; weld line design; strength consistency.; During on-site troubleshooting, verify item by item according to this mechanism, and avoid blindly adjusting the machine based only on experience
Solution
①Parameter optimization; ②weld line design; ③material state; ④strength test; ⑤consistency management.; After adjustment, continuously sample to verify the effect, and resume mass production only after confirming stability
Key Takeaway
Rubber phase management is the feature of AEPDS ultrasonic welding; parameters and design are both important; testing ensures quality.; After confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence
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