Molds & Tooling
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AEPDS mold design
Problem Phenomenon
AEPDS mold temperature and surface, rubber phase replication quality.
Cause Analysis
AEPDS mold design; temperature management; surface polishing; rubber phase replication; venting design; life consideration.; During on-site troubleshooting, verify item by item according to this mechanism, and avoid blindly adjusting the machine based only on experience
Solution
①Uniform temperature; ②polishing quality; ③venting optimization; ④replication inspection; ⑤maintenance plan.; After adjustment, continuously sample to verify the effect, and resume mass production only after confirming stability
Key Takeaway
Replication quality is the key point of AEPDS mold design; temperature and surface are both important; maintenance ensures long-term.; After confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence
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