Processing Machinery
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HDPE Glass Fiber Floating
Problem Phenomenon
Glass fiber reinforced HDPE product surface floating fibers
Cause Analysis
Resin insufficiently coats the glass fibers, and the flow front quenches causing floating fibers; during on-site troubleshooting, verify item by item according to this mechanism to avoid blindly adjusting the machine based solely on experience; this mechanism has been repeatedly verified by industry data and should be confirmed first during troubleshooting
Solution
Increase mold temperature; increase speed; select grades with good coating; after adjustment, continuously sample to verify the effect, and resume mass production only after confirming stability; change only one variable at a time and record parameter changes to facilitate locating effective measures
Key Takeaway
Floating fibers are improved by mold temperature, speed, and grade; after confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a reference for troubleshooting similar problems in the future
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