Extrusion & Post
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LLDPE die temperature
Problem Phenomenon
Uneven die discharge of LLDPE cast film
Cause Analysis
Uneven die temperature causes different discharge flow rates; when troubleshooting on site, verify item by item according to this mechanism to avoid blindly adjusting the machine based only on experience; this mechanism has been repeatedly verified by industry data and should be confirmed first during troubleshooting
Solution
Calibrate die temperature zones; adjust die lip gap; clean regularly; after adjustment, continuously sample to verify the effect, and resume mass production only after confirming stability; change only one variable at a time and record parameter changes to facilitate locating effective measures
Key Takeaway
Die temperature zone uniformity is the foundation; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a reference for troubleshooting similar problems in the future
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