Processing Machinery
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PC Cost Control
Problem Phenomenon
[Problem Phenomenon] PC cost is relatively high; evaluation of cost reduction approaches
Cause Analysis
PC unit price is high; cost reduction relies on: PC/ABS alloying, glass fiber reinforcement to replace part of the usage, wall thickness optimization and efficient molding; without sacrificing key performance; when troubleshooting on site, verify each item according to this mechanism one by one, and avoid blindly adjusting the machine based on experience alone
Solution
Select alloy or reinforcement according to performance requirements; uniform wall thickness; efficient molding; after adjustment, take samples continuously to verify the effect, and resume mass production only after confirming stability; change only one variable at a time and record parameter changes, so as to locate effective measures
Key Takeaway
PC cost reduction relies on the three optimizations of alloying, reinforcement and wall thickness; after confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a reference for troubleshooting similar problems in the future
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