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Molds & Tooling 1 views

PMMA Weld Lines

Problem Phenomenon
Visible meeting lines on transparent parts, weak strength.
Cause Analysis
Two melt fronts merge with insufficient temperature and poor venting; transparent part weld lines are both an appearance and a strength problem.
Solution
①Raise melt temperature and mold temperature; ②Venting at the merging; ③Adjust the gate to avoid optical zones and load-bearing zones; ④Increase speed.
Key Takeaway
Weld lines = position design first.
PMMA; weld lines; venting; gate; merging

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