Processing Machinery
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PPS product cost management
Problem Phenomenon
PPS high cost limits application.
Cause Analysis
PPS is a high-priced engineering plastic; cost-sensitive applications need evaluation.; During on-site troubleshooting, verify item by item according to this mechanism, and avoid blindly adjusting the machine based solely on experience; this mechanism has been repeatedly verified by industry data and should be confirmed first during troubleshooting
Solution
①Position applications by value; ②optimize process to reduce scrap; ③evaluate alternatives; ④scale procurement.; After adjustment, continuously sample to verify the effect, and resume mass production only after confirming stability
Key Takeaway
PPS high cost must be absorbed by high-value applications.; After confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for subsequent similar problems
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