Processing Machinery
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Automated Production of PS Products
Problem Phenomenon
Manual operation causes large quality fluctuations.
Cause Analysis
Human factors affect consistency; automation can stabilize process execution.; During on-site troubleshooting, verify item by item according to this mechanism, avoiding blindly adjusting the machine based solely on experience; This mechanism has been repeatedly verified by industry literature and should be confirmed first during troubleshooting
Solution
①Introduce robots for part removal; ②Automatic drying and feeding; ③Online inspection; ④Data traceability.; After adjustment, continuously sample to verify the effect, and resume mass production only after confirming stability
Key Takeaway
Automation is the direction for quality stability; reduce human variables.; After confirming effectiveness, solidify the parameters and practices into the work instructions to prevent recurrence; Include this case in the defect archive as a reference for troubleshooting similar problems in the future
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