Molds & Tooling
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PTFE Batch Production Efficiency
Problem Phenomenon
PTFE compression molding batch-type production has low efficiency, large-volume demand is difficult to meet, cost pressure.
Cause Analysis
Each product goes through the complete process of mold loading, pressing, demolding, and sintering; large products sinter for hours or even days; difficult to achieve large-volume fast pace; high mold cost.; When troubleshooting on site, verify item by item according to this mechanism, avoiding blind machine adjustment based only on experience
Solution
①Rotate multiple molds to improve efficiency; ②Optimize sintering furnace capacity; ③Automation assistance; ④Evaluate volume and cost balance.; After adjustment, continuously sample to verify the effect, confirm stability before resuming mass production
Key Takeaway
PTFE compression molding's efficiency limitation is the process nature; multiple molds and equipment optimization alleviate it; cost assessment guides process selection.; After confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence
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