Processing Machinery
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TPE Temperature Lower Limit
Problem Phenomenon
TPE melt temperature set at 170℃, products not fully melted with rough surfaces
Cause Analysis
Temperature too low causes insufficient plasticization, obvious in hard TPE; during on-site troubleshooting, verify item by item according to this mechanism, and avoid blindly adjusting the machine based solely on experience; this mechanism has been repeatedly verified by industry information and should be confirmed first during troubleshooting
Solution
Increase melt temperature above 185℃; hard material takes 200-220℃; after adjustment, continuously sample to verify the effect, and resume mass production only after confirming stability; change only one variable at a time and record parameter changes to facilitate locating effective measures
Key Takeaway
The TPE temperature lower limit ensures plasticization; after confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a reference for troubleshooting similar problems in the future
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