Processing Machinery
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TPE black specks
Problem Phenomenon
Black specks on light-colored TPE products
Cause Analysis
Material accumulated at dead spots degrades and falls off; during on-site troubleshooting, verify item by item according to this mechanism, and avoid blindly adjusting the machine based only on experience; this mechanism has been repeatedly verified by industry materials and should be confirmed first during troubleshooting
Solution
Disassembly and cleaning; material change procedures; monitoring; after adjustment, continuously sample to verify the effect, and resume mass production only after confirming stability; change only one variable at a time and record parameter changes, so as to locate effective measures
Key Takeaway
Black specks rely on disassembly cleaning and monitoring; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar problems later
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