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Molds & Tooling 2 views

Insufficient EAA flatness

Problem Phenomenon
EAA flat products with flatness >0.5mm/100mm, warped
Cause Analysis
EAA shrinkage rate large and anisotropic; uneven mold cooling; residual stress release causing continuous warpage
Solution
1) Uniform mold temperature to reduce temperature difference; 2) Increase holding pressure to reduce shrinkage difference; 3) Anneal to release residual stress
Key Takeaway
Insufficient flatness is caused by shrinkage difference and stress; uniform cooling and annealing are key
EAAflatnessshrinkage differenceuniform mold temperatureannealing treatment

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