Menu
Materials Machinery
Insights
Articles Videos Problem & Solution
About
About Chembull Media Partners
Contact Us
Language
EnglishالعربيةPortuguêsEspañolDeutschTürkçe한국어
Back to Problem & Solution
Processing Machinery 2 views

Random copolymer polypropylene pipe special material (Nordic standard) extruded products inner wall roughness

Problem Phenomenon
The inner wall of the pipe or profile is rough and uneven, with visible stripes or particles. A rough inner wall affects pipe fluid resistance and hygienic performance, and may breed bacteria in water supply pipes.
Cause Analysis
(1)The mandrel temperature is too low, the melt undergoes stick-slip flow on the mandrel surface\ (2)The mandrel surface finish is insufficient or worn\ (3)Compressed air pressure insufficient (during internal pressure sizing)\ (4)Melt temperature too low, flowability poor\ (5)Screw plasticization insufficient, unmelted particles in the melt
Solution
(1)Appropriately increase the mandrel temperature, matching the die temperature (200-220°C range)\ (2)Polish the mandrel surface to Ra≤0.2μm, chrome plating if necessary\ (3)Check the compressed air system, ensure stable pressure\ (4)Appropriately increase the barrel temperature to a reasonable value within the 200-220°C range\ (5)Optimize screw design and speed, ensure full plasticization
Key Takeaway
Inner wall roughness is caused by low mandrel temperature or poor surface condition, and needs to be solved from temperature control and mold maintenance.
inner wall roughnessmandrel temperaturemandrel polishingmelt temperatureplasticization quality

Was this helpful?

0 people found this helpful

ChemAI